Question

Topic: Strategy

Large Scale Manufacturing: Jewelry/clothing Design

Posted by Anonymous on 250 Points
I am based in California with equal access to both Northern and Southern California. I am just now considering how to manufacture my jewelry and clothing designs on a large scale. At the moment, I am a single person business.

I am looking to keep my prices low, but obviously without quality suffering. My jewelry is costume but complicated (like Betsey Johnson). My clothing is currently just t-shirts (but made of specially-printed or textured fabric).
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My dilemma is: How exactly do I go about finding and procuring an appropriate manufacturer for my designs? I am aware of https://www.mjsa.org/ for jewelry, but haven't yet decided if I should go abroad or stay domestic, and what each choice risks or sacrifices. I am also having trouble finding domestic t-shirt manufacturing that does anything other than the front-printed sports tee.

How closely do I work with a manufacturer for quality control?
Does the manufacturer typically partner with a distributor or is this another step I must take on my own? I definitely do not want to handle inventory or distribution myself, but I'm not sure what needs to be done to create a smooth transition from manufacturer to distributor.
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In case I am using the term incorrectly, to me "large scale" implies 250+ total items manufactured, with perhaps 10 unique designs.

At this scale, should I be providing my products directly to the consumer? Or should I look to sell wholesale to another retailer? Or both? I think this may determine the type of distributor I need.

At the very least, I need to know where to begin.
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RESPONSES

  • Posted by CarolBlaha on Accepted
    In my experience, the efficiency to be had in offshore manufacturing is by container load. 250 design is no where near that.

    Second, those manufacturers know one thing, manufacturing- so no-- they will not provide distribution.

    It will be hard to find a rep for such a few ##.

    If you do find one (off shore manufacturer) , you better be on them like white on rice for quality control. Think all the product recalls. Think how Martha Stewart blamed Kmart for her product quality. You will find the overseas manufacturers know zip about sharing info and being transparent. Expect to go over and "inspect what you expect" on a regular basis.

    You will also have to learn finance. They want payment when the ship leaves the port. And they will delay a shipment a couple days to get favorable exchange for the dollars.

    Before you do this-- contact an export specialist. This is a field different than marketing-- and can eat you alive.

    Trust me on this.

  • Posted on Accepted
    Start by figuring out what your objective is. Why are you doing this? Is it because you have some ego needs? Are you doing it because you think you can make money this way? How much will be enough for you? Are you doing it for "bragging rights?" ("Look what I was able to accomplish!") Other?

    Once you have your objective clearly defined, test your resolve to accomplish the objective. How much are you prepared to invest to make it happen? What is achieving your objective worth to you?

    Then you need to put together a rough business plan. Get an idea of whether it's even possible to achieve your objective with the investment you're prepared to make. This planning process will force you to evaluate the kinds of questions you're asking us.

    Sourcing is outside our area of expertise. We're marketing and business folks. And whether you use distributors or sell direct to consumers is likely to depend on your objective and how much you're prepared to invest.

    We can definitely help by asking the right questions. But we can't answer them for you ... until we understand your objective and the resources you're bringing to the party.
  • Posted on Author
    Mgoodman, thanks for your response. I think my objective has a little bit of everything you pointed out. Making jewelry and clothing on an individual, commissioned basis simply isn't for me any longer at this point. I have been designing and creating these pieces for years and I think it's time to step it up.

    I am confident that I bring a different aesthetic to the market and I already know what consumer base I am targeting with my style. In fact, I think I'd be more comfortable selling my products directly to the consumer, as I've been marketing and representing myself to the consumer for years and it's something I am comfortable with. I'm looking into wholesaling only to keep my options open during these initial steps.

    Mainly, what I'm looking to do is expand while still keeping my product limited enough to make demand. From the research I have done, to me that means moving on from making things by hand on a small scale, and letting a manufacturer handle that for me. And again, this implies to me that offering more means involving the issues of inventory and distribution.

    But basically, I'd like to focus more on my designs and hand over creation of my product to another. And in doing so, I'd like to expand in the process.
  • Posted on Author
    CarolBlaha, thanks for your response. If I understand you correctly, going overseas doesn't seem like the best bet for me then? I am protective of my designs and want them to remain my own. And I'm not sure how much US law can protect me when it comes to my intellectual property and such.

    Also, I assumed that I would be getting factory samples of my product before they were actually made available for sale. Perhaps I was assuming too much there.
  • Posted on Author
    PhilGrisolia=Results, thanks for your response.

    Currently, my consumer base is worldwide and I'm not sure the origin of my products matters as much to my consumers as the design and originality they offer.

    The main reason I was looking to stay in the US was simply because I thought it would be easier to communicate directly with my manufacturer. And also because I feel my ideas would be more protected within the US.

    I also do not want to deal with inventory and distribution whatsoever (as the shipping aspect of my products in the past gave me the worst stress headache).

    While I DID have a business plan, those figures were based on my business practices in the past, where I took on commissions of my designs on an individual basis. I'd like to keep the prices of my products similar, if not a bit less, than what I was charging before. But this is difficult given that I am currently unsure which route of manufacturing I want to take, the respective costs, and how these costs will affect my profit margin. Obviously, the route I'm expecting to take will be a decrease of my profit margin with my overall income and available personal time increasing given the greater amount of products I intend to sell.
  • Posted on Moderator
    You ducked the question of how much you're prepared to invest in this expanded business concept, or how much money you expect the business to generate over the next 5-10 years.

    That's important because the largest financial impact of what you're doing is likely to be marketing. And if you aren't prepared to invest a lot of money in marketing, it's not likely you'll ever generate enough revenue to make the whole effort worth your while.

    You need a revised business plan for the business you describe. An old business plan (for another business, essentially) is not going to help you with the decisions you'll have to make as you move forward.
  • Posted on Author
    Mgoodman, understanding that this is a network of marketing professionals, I'm still going to say that I feel marketing to have the smallest financial burden on my plans.

    Perhaps this would be different if I chose to market my products on a wholesale level? But if I choose the direct route to the consumer, then I don't think I need to invest much money or time into that area. I say this only because I do have a loyal costumer base at the moment, and I do think it will grow steadily as I grow.

    I am a bit presumptuous.

    I understand that I need to revise my business plan to reflect my new goals, but as I said before, this is difficult given that I do not know the costs involved for the routes I am considering. Hence the point of my dilemma:

    I'd like to map out the necessary steps for me to take that are the most economical and the least risky, of course. And in that way, I can formulate a new business plan that reflects my decided course of action and the costs involved. The type of manufacturer, distributor or not, etc. Following this, I will then be able to assess how much my new products will be cost and how much I will need to produce to make my efforts worthwhile.
  • Posted by CarolBlaha on Member
    In my experience, these factories are built for volume and I think you'll find your quantity too small for their model and the logistics too cumbersome.

    As far as protecting your designs? Forget it. If what you are doing is good enough someone will knock you off. Plan for it.

    It's actually scary how quickly it can be done. I was working with a company with Taiwan manufacturing (buyig container load) and we had to "match" a competing product to get a job.

    We sent over the competing sample. In THREE days, we had the "match" in our hands. That includes the shipping time from Taiwan. We got the job and things were fine, till we had to reduce price to retain the customer. So, we switched factories-- and again -- in a NY minute, another factory was producing the exact product for us, a few cents cheaper.

    But again, talk to an exporter/broker. There may be factories that are built for smaller quantities. In my experience, I have only worked with companies bringing product in container load. And when you talk to them, ask them about the export process itself so you are prepared for the uncertainties.
  • Posted on Moderator
    Without knowing any of the details, I think you're mistaken if you think you can grow your business by orders of magnitude without a substantial investment in marketing. Just growing by WOM from current customers isn't going to deliver the kind of growth you want/need. And the marketing cost is likely to be GREATER than whatever you might hope to save by finding inexpensive offshore manufacturing ( ... even if it materializes).

    I certainly wish you success, but your questions and comments so far indicate that you really need to do some serious business planning before you invest more of your energy and resources in the production or operations side of the business. Make some assumptions and see how they play out financially. If you don't like the initial assumptions, make some alternate assumptions. Create best-case and worst-case scenarios.

    The more of this you can do on paper (or electronic spreadsheet) before you spend time and money researching, the more focused you'll become on the things that count. For example, you might find that even with the least expensive manufacturing option, you don't make enough to payout the marketing investment required. Or that with the least expensive marketing plan you still need to get the manufacturing costs down. Or that your pricing strategy is not going to work at the volume levels you're assuming. Etc. Etc.

    We are not trying to be negative or insensitive to your question and your needs. We're trying to share our experience gained with folks who were in your position a few years ago, decided to plow ahead and now have lost a lot of time and money because they didn't plan carefully up-front. It's a common phenomenon, unfortunately, and we hate to see it happen to the next person.
  • Posted on Moderator
    I just re-read your most recent post. The very first step you need to take is this:

    Develop a business plan that makes reasonable assumptions about the costs, marketing investment required, volume and pricing. Then, using that as a base case, see what happens when you make best-case and worst-case assumptions.

    Step two:

    Based on the results of your preliminary business plan and sensitivity analysis, identify the critical success factors (i.e., the assumptions that have the greatest impact on your success/failure) and focus your energy on those items. Research them thoroughly.

    Until you do these two steps, everything else is a distraction.
  • Posted on Moderator
    She probably wasn't ready to hear the answers we gave.
  • Posted on Author
    I apologize for forgetting to accept appropriate responses. That was my first post here on a one day old account at the time, so forgive me if I am "new" at this.

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